Key Features

• Material Safety: Our facilities are constructed without wood or asbestos components to ensure safety and compliance.
• Air Handling Systems: Each production zone is equipped with separate Air Handling Units (AHUs), dehumidification units, and dust extraction systems to maintain optimal air quality.
• Cross-Contamination Prevention: Critical processing activities are segregated within each zone to prevent cross-contamination.
• Controlled Air Environment: Each area is conditioned for temperature, humidity, filtration, and particle counts to maintain strict environmental standards.

Water and Waste Management

• Water Systems: We employ a Duo Pass Reverse Osmosis (RO) water system and de-mineralization plant for high-quality water supply.
• Effluent Treatment: Our Zero-discharge Effluent Treatment Plant ensures environmentally responsible waste management.

Storage and Production Facilities

• Climate-Controlled Storage: Air-conditioned storage areas are designated for raw materials, packaging materials, and finished goods.
• Dedicated β-Lactam and Cephalosporin Facilities: We have isolated production facilities specifically for these dosage forms.
• R&D Capability: Our complex includes an in-house R&D facility dedicated to product development.
• Material Dispensing: Materials are dispensed under a stainless steel reverse laminar flow to maintain cleanliness.

Production Environment

• Compression and Coating Cabins: Each cabin is equipped with separate air handling units to prevent cross-contamination.
• Uninterrupted Power Supply: An alternative power generation system ensures continuous production without interruptions.
• Optimized Workflow: We maintain a unidirectional flow of personnel and materials to enhance productivity.

Accessibility and Storage

• Utility Accessibility: All utilities and maintenance areas are easily accessible from outside, facilitating efficient operations.
• Segregated Storage: Ample storage areas for raw and packaging materials include a dedicated quarantine facility.
• Filtration Systems: Separate air handling units with 3-micron filtration are in place for every production department to ensure product purity.

Manufacturing Capacity

• 24/7 Operations: We have the capacity for round-the-clock manufacturing, with spare capacity available across all sections.

Packaging

Importance of Packaging

• Packaging is a critical component in ensuring the safety, reliability, stability, and integrity of pharmaceutical products throughout their lifecycle.

Quality Assurance

• Material Standards: We utilize medical-grade, non-toxic materials that comply with all regulatory norms.
• Barrier Properties: Our packaging ensures excellent oxygen and moisture barrier properties to protect product integrity.
• Consistency and Quality: We emphasize consistency in high-quality packaging materials.

Design and Aesthetics

• In-House Design Team: Our design team focuses on creating packaging that combines contemporary styling with clear labeling, balancing aesthetics and functionality.
• Storage Considerations: We have dedicated storage areas for packaging materials like aluminum and PVC foils, ensuring they are kept at optimal temperatures.

Additional Services

• Printed Shippers: Custom printed shippers are available upon request, catering to specific branding needs.
• By integrating advanced infrastructure with stringent quality control measures, we ensure that our pharmaceutical products are safely packaged and maintain their integrity from production to delivery.